Why is my battery not charging to 100%?

Modified on Mon, 5 Dec, 2022 at 9:59 AM


We occasionally get the question:

 Why is my battery not charging to 100%? Or

 Why is my battery State of Charge (SoC) dropping by a few perent each day?

NOTE: The answer below applies to AM2s and X101s. (The voltages will be different for AM5s,
Blades, etc, ...).


For an AM2 or X101:


 The battery must be charged up to 53.6 V.

 For the State of Charge (SoC) to reset to 100%, the battery voltage must be above 53.3 V and
the charge current must have tapered off to be less than ~2 Amps.

For inverters that are connected to the BMS’s CANbus (e.g. Sunsynks), the BMS (or Cloudlink) will
instruct the inverter to charge to 53.6 V. (On a Sunsynk, you can confirm this value under the Li-BMS
menu.)

Sometimes the inverter will be measuring 53.6 V on its DC terminals but the final voltage on the
battery will be ~0.4 V lower, i.e. 53.2 V. In this case the SoC will not reset to 100%.

A suitably qualified person, can use a proper digital multimeter to confirm the voltage at the
inverter’s DC terminals. If the inverter calibration is out, then there a few ways to solve the problem:

 contact the inverters tech support and fix the inverter calibration;

 install a Hubble Cloudlink, it will automatically increase the Charge Voltage Limit sent out by
the CAN to compensate for the inverters calibration error;

 update the firmware on the BMS to v4.5 (or higher) which will lower the BMS calibration
threshold to accommodate for up to a 0.5 V error on the inverter calibration; or

 put the inverter in voltage control mode (i.e. lead battery mode) and set the Charge Voltage
Limit to 54 V.

o We use 54 V here to allow for a small voltage difference in what the inverter
measures and the battery measures

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